In China, coat maker adapts to make protective suits

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Sun, 2020-03-01 03:23

WENZHOU: The coronavirus outbreak in China is preventing clothing manufacturer Ugly Duck Industry from resuming its normal production of winter coats, so it has pivoted to another in-demand product: Hazmat suits.
The company in the eastern China export hub of Wenzhou has hastily repurposed its assembly line, putting the few dozen workers it could muster to produce thousands of single-use protective suits daily.
Ugly Duck — referring to the proverbial duckling that becomes a swan — is among the many Chinese manufacturers heeding calls to address shortages of face masks, medical equipment and other supplies to fight the coronavirus.
The contagion has killed more than 2,800 people and infected some 79,000 in China, sparking global fears and a run on supplies.
Wenzhou is one the hardest-hit areas, with 504 cases and one death as of Friday, compared with 337 infections in far larger Shanghai.
Along with other cities in Zhejiang province, Wenzhou adopted harsh restrictions on residents’ movements on Feb. 2. Ugly Duck was asked by local authorities to do its part.
“As soon as we received this mission, we reorganized our production line within 60 hours,” company president Pan Yue said.
The suits are sold to the government at cost and intended for local epidemic-control efforts.
But with the virus hitting other countries, the company plans to continue hazmat suit production even after normal operations resume. “We are considering export to Italy or wherever they are needed,” Pan said. “We want to contribute to society and to the world.”

FASTFACT

504 - Wenzhou is one the hardest-hit areas, with 504 cases and one death.

Major production areas in the five-story concrete factory are ghostly quiet expanses of idle sewing machines — testament to the paralysis inflicted on Chinese manufacturing.
But in one workshop nearly the size of a football pitch, the bright-white polypropylene material is first cut into basic shapes, then stitched together in stages, and finally folded and packaged on an assembly line by workers who are also clad in the head-to-toe suits to prevent contamination.
Each worker has a bottle of hand sanitiser at their work table.
Underlining China’s enduring ability to foster mass, collective efforts, companies across China  have pitched in after news that doctors in frontline areas were treating patients without proper masks or suits, or were forced to reuse single-use equipment.
Wenzhou, with about three million people in its main urban core, is famed for its commercial prowess. It was an early pioneer in China’s manufacturing-led economic transformation but  today the city remains subdued.
“The outbreak has impacted the company because (production) has been delayed for a month,” Pan said. “But we will do everything to recoup the losses.”

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